Replacing Floor Pans With Sheet Metal
Take the new floor back out and mark the location to drill for your eleventy billion plug weld holes.
Replacing floor pans with sheet metal. Even an otherwise rust free car will often have some swiss cheesing of the floors 40 years of wet. Many restorers choose to lap weld floor pans because it s easier. If you re doing a partial floor panel you ll be cutting around the repair to be done. This cuts down on the warp factor of the sheet metal.
However butt welding looks better and leaves no overlaps but is a long process. Welding solid bead will likely lead. Amd s floor pans feature all correct lines. The importance of a floor pan repair panel lies in its fit location and size.
Replace your rusted cut or weakened floor with oe style floor panel manufactured by the restoration experts at amd from heavy gauge steel as original. Mig weld sheet metal install partial panels. I weld in a new hand formed floor pan in my 1978 ford f150 truck. Use a handful of sheet metal screws and securely attach the new floor to the old edges.
Tape off the spot to be repaired with masking tape. This is the passenger side floor pan for my 1986 dodge omni being formed with a hand brake. Replacing floorpans is one of the most basic sheetmetal jobs there is and among the most common. So why waste your time trying make do when you can replace it with oem quality sheet metal parts.
With floor pans warping is not nearly as much of an issue so you can weld a little closer than 3 inches. Working from the underside trace the edges of the old floor on the new one so you can more easily locate all the holes for the welds. Https amzn to 2ip7eid auto body hammers basic entry level. Fenders door skins floor pans quarter panels rocker panels and more for chevy dodge plymouth and other popular cars and trucks.